Course Description

Maintenance & reliability best practices are critical for every successful individual and company. This course delivers more practical and new maintenance and reliability best practices concepts and tools. You will discuss these concepts and how using practical tools in case studies and discussion groups

Course Objectives

·         Understanding the Evaluate and justify your maintenance programs using value = benefit - cost

·         Understanding the Apply life cycle cost and risk planning to your facility assets

·         Target maintainability and/or reliability in the development of your facility maintenance plans

·         Learn the PLAN, DO, REVIEW cycle of continuous improvement

·         Apply the theory of this session using practical case studies

·         Learn the  Practice using improvement techniques.

Who Should Attend?

·         operations supervisors

·          maintenance, engineering and technical support staff 

·         leadership and management attend this workshop. Planners, maintenance supervisors, engineers

Program Schedule

DAY 1

·         Definitions of reliability, maintenance & asset management

·         The total cost of maintenance

·         Best practice reliability and maintenance processes

·         Elements of asset management best practice

·         Auditing performance

·         Overview of TPM, RCM, BCM, QCM, and other asset

·         management buzzword

DAY 2

·         Team-work maintenance, operations, stores

·         Corporate asset management expectations

·         Asset performance expectations

·         The forms of asset failure and degradation

·         The causes and nature of asset failure and degradation

·         The effects, cost and risks of asset degradation

DAY 3

·         Breaking the cycle of failure and degradation

·         Select PM tactics on the basis of costs and risks

·         How to determine PM intervals

·         Condition based maintenance types and the PFcurve

·         The four important reliability functions

·         Implementing best practice maintenance programs

·         Optimizing spares to support the maintenance program

·         Maintenance program cost and risk based justification

DAY 4

·         Complete the plan, do, review Improvement cycle with FRACAS

·         Failure reporting, analysis and corrective action system requirements

·         Structure and code data collection to support reliability analysis

·         How to quantify chronic failures and losses

·         Use Pareto analysis and stratification to focus the value-based analysis

·         Quantify losses in life cycle terms

·         Hypothesis root causes of failure and verify on the basis of evidence

·         Reliability analysis case study

DAY 5

·         Planning and scheduling best practice

·         Cost effective man-power and skills deployment

·         Performance indicators to drive continuous improvement

·         Overall review of concepts learned