Course Description

Effective Planned & Predictive Maintenance are critical for a successful company and an integral part of maintenance management strategies. This comprehensive 5-day course has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance system or auditing an existing system. It covers all the steps required in developing a successful Planning & Predictive Maintenance programme from system development until a well-managed Maintenance system is in place and operational.

Course Objectives

·         Understand how world-class organizations solve common planning problems

·         Improve productivity through use of better, more timely information

·         Implement a practical and effective predictive maintenance effort

·         Improve consistency and reliability of asset information

·         Achieve more productive turnarounds

·         Optimize preventive and predictive maintenance strategies

Who Should Attend?

·         Maintenance Managers & Supervisors

·         Personnel designated as planners

·         Predictive Maintenance Technicians & Supervisors

·         Materials Management Managers/Supervisors

Program Schedule

DAY 1

INTRODUCTION TO MAINTENANCE MANAGEMENT & RELIABILITY

·         Maintenance Management Fundamentals

·         Managing Equipment Reliability

·         Failure Mode Effect & Criticality Analysis

·         Optimizing Maintenance Decisions

DAY 2

EFFECTIVE MAINTENANCE STRATEGIES

·         Introduction to Maintenance Strategies

·         Preventive Maintenance Strategy, selection and implementation

·         Predictive Maintenance Strategy, selection and implementation

·         Resources and Roles in Maintenance: Dedicated Manpower, Contractors and Specialist Tools

DAY 3

MAINTENANCE MANAGEMENT LEADERSHIP & PLANNING & SCHEDULING

·         Roles & Responsibilities

·         Job Planning

·         Scheduling

DAY 4

FAILURE MANAGEMENT & ACHIEVING EXCELLENCE

·         Potential Failure Analysis (PFA): Integration of PFA with FMECA & RCM ,Understanding the P-F Interval and Decide which Technologies to Apply

·         Vibration Analysis: Detectable Faults, Setup Parameters, Monitoring & Protection and On-Line or Off-Line

·         Supporting Technologies: Infrared Thermography, Passive Ultrasonic and Oil Analysis

·         Steps For Achieving Maintenance Excellence

DAY 5

MAINTENANCE BENCHMARKING AND PERFORMANCE MEASUREMENT

·         Best Practice Maintenance Management

·         CMMS Integration & Reporting

·         Key Performance Indicators

·         Review the course