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التفاصيل: |
Course Introduction
In all steps of designing of
pressure equipment related to hydrocarbons and chemical processing and applied
in Oil & Gas, Chemical and Process industries, the process safety comes on
the top of the list of all considerations. The safety remains to be of utmost
importance during operation and maintenance and has to be verified with various
methodologies.
This Safety in Process Equipment
Design & Operation training course provides an overview of important
elements of process safety as they are often encountered in today’s industrial
practice. The emphasis is on engineering design aspects of Process Safety
Management and it will highlight the safeguarding aspects of processing
equipment inside the plant. Techniques for analyzing and mitigating process
safety hazards applicable to Oil & Gas processing will be reviewed.
Integration of the concepts required to achieve an optimum approach to Process
Safety Engineering is the main goal of this training course. Exercises and
useful examples will be utilized throughout the training to emphasize the key
learning points.
Objectives
At the end of this training course, the
participants will be able to:
- Understanding
different aspects of process design that influence process safety
- Appreciate
"inherently safer design” for the entire process plant operation
- Evaluate mechanical
integrity of process equipment
- Identify hazards
associated with process fluids regarding impact on material degradation
- Follow code
requirements for sizing relief valves to handle relief streams
- Operate Emergency
De-Pressuring Systems (EDP) in case of fire and gas explosions
Outline
Day (1) : Overview
of Safety in Process Design
- Definition of Safety
in Process Design
- Overview of
Historical Incidents and Problem Areas
- Components of
Process Safety: People, Plant, Process
- Risk Identification
and Safety Analysis
- Process Hazard
Analysis: HAZOP, LOPA, FMEA
- Hazards Associated
with Specific Plant Systems
- Elimination of
Hazards through Process Design
- Prevention of Human
Error through Process Control and Monitoring
Day (2): Inherently
Safer Design
- Inherently Safer
Design Methodology
- Pre-Design and
Design Phases
- Materials of
Construction and Optimized Fabrication
- Hazard Associated
with Process Fluids and Chemical Reactions
- Corrosion, Erosion
and Material Degradation
- Leakage and Loss of
Primary Containment
- Dispersion of
Hydrocarbon Release
- Flammability of
Chemicals
Day (3): Safety of Process Equipment
- Hazard Associated
with Process Equipment
- Safety
Considerations in Reactor Design
- Design Procedure for
Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
- Venting of Tanks and
Vessels: Codes, Standards and Best Practices
- Piping System Design
and Safety
- Design of Piping
System Accessories: Valves, Fittings, Supports
- Assessment of
Material Degradation during In-Life Cycle: Fitness for Service
- Monitoring, Testing
and Inspection (NDT)
Day (4): Design
of Pressure Relief Systems
- Design of Safety
Valves
- Operation of
Pressure Relief System
- Calculation and
Sizing of Relief Loads of Pressure Relief Systems
- Pressure Relief
Valves vs. Rupture Discs
- Codes, Standards and
Best Practices
- Specifics of
Pressure Relief Systems for Pumps, Compressors, Turbines
- Process Plant
Disposal Systems
- Disposal Hazards,
Risk Assessment and Environmental Factors
Day (5) : Process
Monitoring and Control
- Safety Instrumented
Systems
- Process Plant
Monitoring and Control System: SCADA
- Emergency
Depressurization Systems (EDP)
- Prevention of Fire
and Gas or Dust Explosions
- Safety Consideration
in Plant Layout and Equipment Spacing
- Management of Change
and Integrity Operation Window
- Plant Equipment
Inspection and Maintenance Procedures
- Final Conclusions
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